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New product introduction specialising in injection moulding
Sheena Williams
,
Tamworth, United Kingdom
Experience
Other titles
Skills
I'm offering
Working from concept to launch I have 20 years experience of introducing new products with painting, plating and leather covered plastic parts and assemblies for automotive.
Markets
United Kingdom
Industries
Language
English
Fluently
Ready for
Larger project
Ongoing relation / part-time
Full time contractor
Available
My experience
2020 - 2020
job
Manufacturing and Process Engineer
Whale Tankers Limited.
2014 - 2019
job
Senior Project Manager
TriMark Europe Ltd. Cedar Court.
TriMark is a global manufacturer of locking systems for off-road, defence, heavy truck, recreational and agricultural vehicles. TriMark Europe has a £11M turnover.
My role was primarily to ensure the timely introduction of new projects and components through the APQP (Advanced product quality planning) process in association with manufacturing, quality and suppliers to develop our product range and to meet specific customer requirements and develop the PPAP (Production part approval process).
Key responsibilities; -
• Cross company liaison with the Design / Product Managers in USA HQ and China
• Coordinating across the company and supplier base to successfully source components and tooling (press, laser and brake, die-cast and injection moulding)
• Review and visit potential suppliers with SQE / Quality Manager and Purchasing to ensure design and quality requirements can be fulfilled
• Chair DFMEA (Design failure mode and effect analysis) to ensure product risks and the testing needed to mitigate risks to ensure a successful product launch
• Chair Design for Manufacture and Assembly reviews, Process flow and PFMEA (Process failure mode and effects analysis) to determine optimal process routing and establish required quality checks are captured on to the control plan and quality paperwork
• Determine and execute the DVP&R (Design verification plan and report) to collate testing required, write test specifications, monitor results and corrective actions
• Headed up project meetings to monitor product and process completion (APQP tracking)
• Produced part costing and pricing with Manufacturing, Purchasing and Sales functions
• Produce and monitor timing plan with RASIC (responsible, approves, supports, is informed, is consulted) roles
• Guide and motivate a team of 4 Design Engineers developing new products and providing application support to surpass customer requirements and agreed design briefs.
• Product line review with sales function to review opportunities, market trends, identify gaps in product offering, review competitors' products and identify potential market segments to target
My role was primarily to ensure the timely introduction of new projects and components through the APQP (Advanced product quality planning) process in association with manufacturing, quality and suppliers to develop our product range and to meet specific customer requirements and develop the PPAP (Production part approval process).
Key responsibilities; -
• Cross company liaison with the Design / Product Managers in USA HQ and China
• Coordinating across the company and supplier base to successfully source components and tooling (press, laser and brake, die-cast and injection moulding)
• Review and visit potential suppliers with SQE / Quality Manager and Purchasing to ensure design and quality requirements can be fulfilled
• Chair DFMEA (Design failure mode and effect analysis) to ensure product risks and the testing needed to mitigate risks to ensure a successful product launch
• Chair Design for Manufacture and Assembly reviews, Process flow and PFMEA (Process failure mode and effects analysis) to determine optimal process routing and establish required quality checks are captured on to the control plan and quality paperwork
• Determine and execute the DVP&R (Design verification plan and report) to collate testing required, write test specifications, monitor results and corrective actions
• Headed up project meetings to monitor product and process completion (APQP tracking)
• Produced part costing and pricing with Manufacturing, Purchasing and Sales functions
• Produce and monitor timing plan with RASIC (responsible, approves, supports, is informed, is consulted) roles
• Guide and motivate a team of 4 Design Engineers developing new products and providing application support to surpass customer requirements and agreed design briefs.
• Product line review with sales function to review opportunities, market trends, identify gaps in product offering, review competitors' products and identify potential market segments to target
Design, Project Manager, R, Sales, Test, Support, Costing, Testing, Mode, China, Guide, Production, USA, Manager, UP
2011 - 2014
job
Project Systems Engineer
WHS Plastics Limited.
Ensure the timely delivery of the NPI projects with internal and external reporting to 1st and 2nd tier automotive customers including Toyota, BMW, JLR, Bentley, Honda, Leoni, Plastic Omnium and Aston Martin Lagonda. Parts produced include - plastic moulding, leather covering, flocking, chroming and painted plastic parts and assemblies.
Key responsibilities: -
• Co-ordinating the design and development of parts from the company receiving
enquiry / nomination through to series manufacture to meet customer timings
• Key customer contact - first point of contact for projects to OEM's, 1st and 2nd tier suppliers
• Develop customer relations throughout the project
• Providing quotations and customer support through the course of a programme
• Chair DRBFM / DFMEA and PFMEA meetings
• Supplier Management for sub-supplier parts
• Problem solving and part development
• Supplier management for sub-supplier parts
• Managing the part approval process requirements including:
- Developing quality paperwork - TS16949, Toyota and AML systems,
- Reviewing testing requirements, obtaining quotes, arranging material and environmental testing
- IMDS and SOC requirements
- Arranging gauging points / gauging
- Interpreting CMM (coordinate measurement machine) reports and directing tooling corrections
• Improving the company systems for new product introduction
• On the job training and mentoring of colleagues to train them in NPI
• Developing lessons learnt documents
• Head up APQP process and submit PPAP to JLR, AML SPAP systems, Toyota ESQAM, Renault Nissan, VW Group (Bentley), BMW and Honda.
Employment History continued
Key responsibilities: -
• Co-ordinating the design and development of parts from the company receiving
enquiry / nomination through to series manufacture to meet customer timings
• Key customer contact - first point of contact for projects to OEM's, 1st and 2nd tier suppliers
• Develop customer relations throughout the project
• Providing quotations and customer support through the course of a programme
• Chair DRBFM / DFMEA and PFMEA meetings
• Supplier Management for sub-supplier parts
• Problem solving and part development
• Supplier management for sub-supplier parts
• Managing the part approval process requirements including:
- Developing quality paperwork - TS16949, Toyota and AML systems,
- Reviewing testing requirements, obtaining quotes, arranging material and environmental testing
- IMDS and SOC requirements
- Arranging gauging points / gauging
- Interpreting CMM (coordinate measurement machine) reports and directing tooling corrections
• Improving the company systems for new product introduction
• On the job training and mentoring of colleagues to train them in NPI
• Developing lessons learnt documents
• Head up APQP process and submit PPAP to JLR, AML SPAP systems, Toyota ESQAM, Renault Nissan, VW Group (Bentley), BMW and Honda.
Employment History continued
Design, Training, Mentoring, Management, Support, Testing, Development, Npi, UP
1998 - 2011
job
Project Engineer
WHS Plastics Ltd.
1996 - 1998
job
Systems specialist
Gill's Cables.
Bill of Materials creation, APQP support for Ford and GM
Support
1995 - 1996
job
Fradley Park, Lichfield Marketing Coordinator
P-E International, Lincoln House.
Marketing, Coordinator
1994 - 1994
job
Draycott in the Clay Quality administrator
Bucks Retail Support Services.
(temp)
Administrator
1991 - 1991
job
Ride supervisor
First Leisure Corporation.
1990 - 1990
internship
Trainee Manager
Gulliver's World.
Manager
My education
1994
-
1996
University of Central England
Masters, Engineering Systems
Masters, Engineering Systems
1992
-
1994
Chartered Institute of Marketing
Unspecified, Marketing
Unspecified, Marketing
1985
-
1989
Hatfield Polytechnic
BSc, Applied Chemistry
BSc, Applied Chemistry
Queen Elizabeth Grammar School Tamworth
Secondary, 1 GCE 'AO' level
Secondary, 1 GCE 'AO' level
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